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Quality Assurance
Quality Is Life
at Renyi Castings

From incoming raw material to final shipment, every casting passes through our in-house metrology lab β€” equipped with OES spectrometer, industrial X-ray NDT, universal testing machine, CMM, and hardness testers. ISO 9001 certified.

Request Quality Report
100%
First Article Inspection
8+
Inspection Instruments
20Β°C
Controlled Lab
ISO 9001
Certified
100%
FAI on Every Order
5-Step
QA Workflow
8 kW
Industrial X-Ray NDT
Β±0.1Β°C
Lab Temperature Control
2005
In Operation Since

Our Quality Philosophy​

Three Pillars of Excellence

Driven by Managing Director Mr. Nathan Gan's uncompromising standards, our quality system ensures the prototype you approve is exactly what you receive in full-scale mass production.

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Material Integrity

Every heat of metal is spectrographically verified before casting. We test chemical composition, mechanical strength, and hardness β€” ensuring alloy compliance from ingot to finished part.

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Dimensional Precision

Our dust-free, temperature-controlled metrology lab houses a CNC CMM and vision measuring system, delivering full 3D geometric verification against approved drawings and tolerances.

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Process Traceability

Every batch is documented β€” from FAI reports and CPK data to material certifications. A complete paper trail connects first article approval to every production shipment.

QA Process

Comprehensive 5-Step Quality Workflow

Our QA team executes a rigorous verification sequence across every project β€” from raw material intake through final shipment documentation.

1
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Incoming Material

OES spectrographic analysis of raw ingots verifies exact chemical composition before any casting begins.

2
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In-Process Sampling

Real-time hardness and dimensional checks during casting and CNC machining phases catch deviations early.

3
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X-Ray NDT Inspection

Non-destructive X-ray detects internal porosity, shrinkage, cold shuts, and inclusions invisible to the eye.

4
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CMM Full-Dimensional

CNC CMM delivers comprehensive 3D geometric verification against approved drawings. VMS covers micro-features.

5
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Documentation & FAI

FAI reports, CPK data, and material certifications generated and archived for every project and shipment batch.

Non-Destructive Testing

Industrial X-Ray β€” See Inside Every Casting

X-Ray Lab

X-Ray Inspection Room β€” Unicomp UNC225B202 | Renyi Castings QA Lab, Ningbo

Our Chongqing Unicomp UNC225B202 (UNC225 Series) industrial X-ray system allows us to non-destructively examine the internal structure of finished castings β€” without cutting, sectioning, or any damage to the part.

Internal defects that are completely invisible on the surface β€” porosity clusters, shrinkage cavities, cold shuts, foreign inclusions, and subsurface cracks β€” are clearly revealed and documented before shipment.

8 kW
Power Output
380 V
Supply Voltage
UNC225
Product Series
NDT
Non-Destructive
Detectable Defects
Internal Porosity
Shrinkage Cavities
Cold Shuts
Inclusions & Foreign Matter
Subsurface Cracks
Wall Thickness Variation

Chemical Composition Analysis

OES Spectrometer β€” Alloy Verification at Source

Every incoming ingot is verified against the specified alloy grade before it enters production. The Hitachi FMS delivers spark OES analysis in seconds β€” certifying elemental content with foundry-grade precision.

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Hitachi High-Tech Analytical Science Β· Japan
Foundry Master Smart (FMS)
Instrument Type
Optical Emission Spectrometer (OES)
Analysis Method
Spark emission spectroscopy
Application
Metal alloy chemical composition
Form Factor
Compact benchtop, foundry-grade
Origin
Hitachi High-Tech, Japan
What It Analyzes
Alloy grade verification
Si / Cu / Mg / Fe content
Zn / Mn / Ti / Ni trace elements
Incoming ingot certification
Melt composition control
Cross-contamination detection
OES Spectrometer

Hitachi Foundry Master Smart (FMS) | Chemical Analysis Lab, Renyi Castings, Ningbo

Mechanical Property Testing

Verify Strength, Hardness & Structural Integrity

Our mechanical testing lab validates that finished castings meet your structural performance requirements β€” from surface hardness to tensile yield strength, elongation, and compressive load capacity.

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Shandong Kosaier Β· ε±±δΈœη§‘θ΅›ε°”
WDW-100D Universal Tester
Max Test Force
100 kN
Control
Computer-controlled electronic
Type
Microcomputer electronic UTM
Drive
Servo-electric precision drive
Standards
GB / ISO / ASTM compatible
What It Tests
Shear strength
Tensile strength (Rm)
Yield strength (Rp0.2)
Elongation (A%)
Compressive strength
Bending & flexural
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Laisite Instruments Β· θŽ±ζ—Άη‰Ή
HR-150A Rockwell Hardness Tester
Test Forces
60 / 100 / 150 kgf
Scales
HRA / HRB / HRC
Indenter
Diamond cone (HRC/HRA) Β· Steel ball (HRB)
Standard
ASTM E18 / ISO 6508
What It Tests
Heat-treated part hardness
Precision machined surfaces
Case-hardening depth
Post-treatment verification
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Huayin Testing Β· εŽι“Άζ£€ζ΅‹
HB-3000 Brinell Hardness Tester
Max Test Force
3000 kgf
Indenter
Ø 10 mm Carbide Ball
Scale
HBW
Standard
ASTM E10 / ISO 6506
What It Tests
As-cast matrix hardness
Large-grain structures
Raw casting baseline
Soft metals & alloys
Dimensional Inspection
Precision Measurement β€” Every Feature, Every Time

Our temperature-controlled, dust-free metrology lab houses both a CNC CMM and a high-resolution optical vision measuring system β€” covering large structural castings to micro-feature precision parts.

CMM Metrology Lab

Dust-Free, Constant-Temperature CMM Room β€” CNC20158 Coordinate Measuring Machine | Renyi Castings, Ningbo

Measurement accuracy depends on environmental stability. Our dedicated metrology lab maintains strict controls on temperature, humidity, and particulate β€” protecting every sensitive instrument inside.

To ensure the highest repeatability

Standardized Metrology Lab

20 ℃

Controlled Environment

Our lab maintains a temperature variance of only Β±0.1Β°C, ensuring high precision in all measurements.

≀ 55 RH

Humidity Control

The laboratory constantly maintains an appropriate humidity level through instruments such as humidifiers.

0

Dust-Free Environment

Protecting sensitive optical sensors and air-bearing surfaces.

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Coordinate Measuring Machine
CNC CMM β€” Model CNC20158
Type
CNC 3D Coordinate Measuring Machine
Operation
CNC automated, touch-probe
Environment
Dust-free, temperature-controlled lab
Application
Full 3D geometric verification
What It Measures
Complex contoured surfaces
First Article Inspection
3D geometric verification
GD&T tolerancing
Hole position & diameter
Surface flatness & runout
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Vision Measuring System
VMS β€” High-Speed CNC Optical
Measuring Range
400 Γ— 300 Γ— 200 mm (X/Y/Z)
Accuracy (U)
3 + L/200 ΞΌm (Non-contact)
Drive System
High-speed CNC servo
Method
Non-contact optical imaging
What It Measures
Complex edge geometry
Non-contact surface scan
Micro-features & fine details
Fragile or thin-wall parts
High-precision 2D profiles
Documentation & Traceability
Complete Quality Records with Every Order

We generate and archive a full set of quality documentation for every project β€” giving you the evidence you need for your own supplier qualification process.

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First Article Inspection (FAI)

Full dimensional and material verification report for the first production article before mass run begins.

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CPK / Process Capability

Statistical process capability data demonstrating consistent output within defined tolerance bands.

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Material Certificates

OES spectrometer output certifying the exact chemical composition of the alloy used in your order.

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Outgoing Inspection Report

Pre-shipment dimensional and visual inspection report for each batch, archived per shipment lot.

Quality You Can Verify, Not Just Trust

Request a sample inspection report or send us your drawing for a quote with full QA documentation included.