Renyi Castings

RFQ@renyicastings.com

Fast Response Email Support

Mon - Fri: 9:00-17:30

GMT+8

Ningbo city

China 315137

Aluminum Die Casting Manufacturer

Aluminum Die Castings
From China

Cost-effective, high-precision aluminum die castings — from mold design to finished, machined components. ADC12, A380, AlSi10Mg and more. One-stop solution with in-house tooling and CNC machining.

21+

Years Die Casting Experience

160T–800T

Die Casting Machines

6+

Aluminum Alloy Options

12 hrs

RFQ Response Time

🏭

One-Stop Solution

Tooling → Casting → Machining → Finishing

📐

Mold Flow Analysis

DFM review before tooling starts

⚙️

In-House CNC Machining

Tight tolerances, one source

🔬

ISO 9001 Certified

Full QC & traceability

🌍

Global Export

Europe · N. America · SE Asia

What We Offer

Aluminum Die Castings at Renyi

Aluminum die casting is a manufacturing process in which molten aluminum alloy is injected under high pressure into a precision steel mold — producing complex, thin-walled parts with excellent dimensional accuracy and surface finish at high volume.

At Renyi Castings, we specialize in providing top-quality aluminum die casting services for a variety of industries. Our joint-venture die casting facility is equipped with cold-chamber die casting machines ranging from 160T to 800T, enabling us to handle a wide range of part sizes and complexities.

We supply everything from raw die castings to fully finished products — including precision CNC machining, surface treatment, impregnation, powder coating, chrome plating, and assembly.

Cold Chamber

160T – 800T

ADC12 · A380 · AlSi10Mg

A360 · ADC10

In-House Tooling

CNC Machining

Surface Treatment

Why Die Casting

Key Advantages of Aluminum Die Casting

Aluminum die casting delivers a unique combination of strength, precision, and cost-efficiency that makes it the process of choice for high-volume production across demanding industries.

High Strength & Durability

Aluminum is a strong and durable material capable of withstanding high levels of stress and wear. Die cast parts maintain structural integrity under demanding operating conditions.

Lightweight

Aluminum is lightweight yet strong — ideal for automotive, aerospace, and electronics applications where weight reduction is critical to performance and fuel efficiency.

High Precision

Die casting produces highly precise parts with tight tolerances and complex geometries. Net-shape or near-net-shape output minimizes secondary machining requirements.

Cost-Effective

High-speed production, minimal material waste, and reduced machining make die casting one of the most economical processes for medium-to-high volume manufacturing.

Engineering Excellence

Mold Flow Analysis & DFM

Our die casting engineering team performs mold flow analysis on every project before tooling begins — simulating metal fill, air entrapment, and thermal behaviour to optimize gate design and minimize defects.

Fill Simulation

Predict metal flow path and velocity to prevent cold shuts, misruns and turbulence

Thermal Analysis

Identify hot spots and optimize cooling channel layout to reduce cycle time

Air Entrapment

Locate potential porosity zones and place overflow/venting to eliminate trapped gas

Gate & Runner Design

Ejector pin location and pouring gate shared with customer before tooling starts

Our Work

Featured Die Casting Products

Precision aluminum die castings manufactured for global OEM and tier-1 clients.

Die Cast Component — Project 1

ADC12 Aluminum Multi-Groove Pulley — CNC Machined + Anodized

Die Cast Component — Project 2

ADC12 Automotive Engine Bracket — Shot Blasted + CNC Machining

Technical Specifications

Materials, Machines & Surface Finishes

Aluminum Alloy Grades

AlloyEquivalentKey PropertiesTypical Applications
ADC12A383 / AlSi11Cu3Good castability, all-roundHousings, brackets, enclosures
A380AlSi8Cu3Most versatile, high strengthAutomotive, industrial, electronic
AlSi10MgA360Excellent corrosion resistanceMarine, food equipment
ADC10A380 variantGood fluidity, pressure tightValve bodies, pump housings
A360G-AlSi10MgHigh ductility, pressure tightFluid-handling, structural
G-AlSi9MgHigh elongation, heat treatableLoad-bearing, safety-critical

Surface Finishing Options

Shot Blasting

Sand Blasting

Powder Coating

Chrome Plating

Mirror Polish

Anodizing

Painting

Impregnation

Passivation

Die Casting Equipment

Our joint-venture facility operates cold-chamber die casting machines covering a broad clamping force range:

160T

Cold Chamber

280T

Cold Chamber

500T

Cold Chamber

800T

Cold Chamber

Dimensional Capabilities

0.01–8 kg

Part Weight Range

±0.05 mm

Casting Tolerance

30–40 days

Normal Tooling + Sample

20 days

Urgent Sample Lead Time

Step by Step

The Die Casting Process

From mold design to finished component — every stage is managed in-house or through our joint-venture facility.

Mold Design & DFM

3D tooling design with mold flow analysis; gate, runner and ejector layout shared with customer

Tooling Fabrication

Precision steel molds CNC-machined with hardened inserts for long tool life (50K–200K shots)

Die Casting

Molten aluminum injected at high pressure into the die; rapid solidification produces dense parts

Trimming & Deburring

Flash removal, gate cut-off and deburring to produce clean, near-net-shape castings

CNC Machining

Secondary machining of critical dimensions, bores, threads and mating surfaces in-house

Finishing & QC

Surface treatment, dimensional verification, and outgoing QC inspection before shipment

Complete Service

What We Supply

From raw die castings to fully finished, assembled products — we handle the entire chain so you deal with one supplier.

Supply Capabilities

  • ✓ Raw aluminum die casting to final finished product
  • ✓ Precision CNC machining (turning, milling, drilling, tapping)
  • ✓ Impregnation treatment for pressure-tight requirements
  • ✓ Mirror polish for decorative applications
  • ✓ Powder coating (RAL color matching available)
  • ✓ Chrome plating and anodizing
  • ✓ Painting, e-coating and specialty finishes
  • ✓ Sub-assembly and kitting services
  • ✓ Competitive tooling cost with in-house mold making
  • ✓ Consistent quality backed by ISO 9001 QMS

Value-Added Services

Mold Flow Analysis

Simulate fill, solidification, and air entrapment before cutting steel — reducing trial iterations and tooling cost.

Impregnation

Vacuum impregnation seals micro-porosity for castings requiring pressure-tight or leak-proof performance.

X-Ray NDT

Non-destructive X-ray inspection for internal porosity detection on safety-critical or structural castings.

Assembly & Kitting

We assemble inserts, bushings, O-rings and sub-components — shipping ready-to-install units to your line.

Industries & End Uses

Applications We Serve

Aluminum die castings from Renyi are used in performance-critical applications across the globe.

🚗

Automotive

  • Engine brackets & mounts
  • Transmission housings
  • Sensor enclosures
  • EV battery trays
  • Structural cross members

💡

LED & Lighting

  • LED heat sinks
  • Lamp housings
  • Street light bodies
  • Reflector frames
  • Driver enclosures

📡

Telecom & Electronics

  • EMI/RFI shielding housings
  • Connector bodies
  • 5G base station parts
  • Power supply enclosures
  • Heat dissipation modules

⚙️

Industrial & Machinery

  • Pneumatic valve bodies
  • Pump covers & housings
  • Gearbox casings
  • Hydraulic manifolds
  • Power tool housings

Common Questions

FAQ — Die Castings

What is the minimum order quantity?

There is no strict MOQ for die castings. However, due to the tooling investment, die casting is most economical at volumes of 1,000+ pieces per year. We welcome prototype and low-volume orders as well.

What is the lead time for tooling and samples?

Normal project: tooling + first article samples within 30–40 days. Urgent projects can be completed in 20 days. RFQ feedback within 12 hours, full quotation within 48 hours.

What payment terms do you offer?

Tooling: 50% deposit, 50% after sample approval. Production orders: 30% deposit, 70% against B/L copy. Established customers enjoy flexible terms including 100% after delivery.

Do you perform mold flow analysis?

Yes — we run mold flow simulation on every project. Gate, runner, and ejector pin layout is shared with the customer for approval before tooling fabrication begins.

How do you handle non-conforming deliveries?

We issue a formal 8D corrective action report. Options include local rework cost compensation, 100% refund or credit note, or full replacement shipment at no charge. We aim to resolve all NCRs within 5 business days.

Get Started

Request a Quote

Customer Service

Feedback RFQ Within 12 Hours

Send your drawings (2D/3D), material grade, surface finish requirements, and target quantity. Our engineering team will review manufacturability and return a full quotation within 12–48 hours.

  • DFM review — mold flow analysis included
  • Tooling cost + unit price itemized separately
  • Machining and surface treatment options quoted
  • Assembly and kitting services available

Ready to Start Your Die Casting Project?

Send drawings (STEP / DXF / PDF) to us — response within 12 hours.