“Investment casting (lost wax casting) is a manufacturing process in which a wax pattern is coated with a ceramic shell, the wax is melted out, and molten metal is poured into the resulting cavity — producing complex, near-net-shape parts with excellent surface finish and tight tolerances in a wide range of alloys.”
At Renyi Castings, we provide precision investment casting services for customers across automotive, oil & gas, medical, and industrial equipment sectors. Our facility features robotic shell coating, in-house tooling design, CNC machining, and comprehensive surface finishing — all under one roof.
We cast five material families — stainless steel, alloy steel, carbon steel, brass, and bronze — all conforming to ASTM, AISI, DIN, and JIS international standards. Brass investment casting has been part of our production since 2006, serving demand for precision decorative and functional components from a few grams up to 50 lbs. From prototype runs of a single piece to serial production of 50,000+ units per year.
Lost Wax Process
Robotic Shell Coating
SS · Alloy Steel · Carbon Steel
Brass · Bronze
In-House Tooling
CNC Machining
Surface Treatment
Why Investment Casting
Key Advantages of Investment Casting
Investment casting delivers a unique combination of design freedom, material versatility, and precision that makes it the process of choice for complex, high-performance components.
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One-Stop Solution
Full-service capability from design consultation, tooling fabrication, casting, secondary machining, surface treatment, and final assembly — all under one roof.
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5 Material Families
Stainless steel, alloy steel, carbon steel, brass, and bronze — we cast the exact alloy your application demands, with material certifications provided for every shipment.
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Robotic Shell Coating
Automated shell dipping delivers consistent ceramic layer thickness on every part, reducing defects and scrap compared to traditional manual dipping processes.
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Competitive Pricing
China manufacturing economics plus in-house tooling translate to industry-leading unit costs — without sacrificing material integrity or dimensional precision.
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Tight Tolerances
Standard tolerance of ±0.18mm and premium tolerance of ±0.08mm. Near-net-shape output minimizes secondary machining and reduces total part cost.
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Strict Quality Control
Every casting is measured against ASTM / AISI / DIN / JIS standards. Material certs, dimensional reports, and NDT available on request for each production lot.
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Customisation & Flexibility
Prototype runs from 1 piece, serial production to 50,000+ units per year. Engineering change requests accommodated quickly via in-house tooling modification.
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Export-Ready & Certified
ISO 9001 & IATF 16949 certified. Experienced in export documentation, packing standards, and logistics coordination for ports worldwide.
Technology Highlight
Robotic Shell Coating
In 2019, Renyi Castings introduced a fully automated robotic shell coating machine to replace the previous manual dipping process. The robot applies each ceramic slurry layer with consistent arm speed, angle, and immersion time — eliminating human variance that had been the leading cause of shell defects.
Automated Sand Casting Line
Robotic arm controls dip angle, speed, and immersion time for each of 5–7 ceramic layers
Technical Specifications
Materials, Tolerances & Surface Finishes
5 Material Families — One Factory
All materials conform to ASTM, AISI, DIN, and JIS international specifications. Material certifications provided with every shipment.
Stainless Steel
304 / 304L
316 / 316L
17-4PH
410 / 420
630 (H900–H1150)
Standards: ASTM A351, A743, A744
Ideal for corrosion-resistant structural, fluid-handling and food-grade applications.
Alloy Steel
4140 / 4340
8620
H13 Tool Steel
4130
Standards: ASTM A148, A217
High strength and hardness. Used for gears, shafts, brackets and structural components.
Carbon Steel
WCB / WCC
1020 / 1045
LCC (Low-temp)
WC9
Standards: ASTM A216, A352
Cost-effective general-purpose option. Suitable for valves, pump housings and industrial hardware.
Brass
C26000 (Cartridge)
C36000 (Free-cut)
C46400 (Naval)
C38500
Standards: ASTM B16, B283
Excellent machinability and corrosion resistance. Common in plumbing, decorative hardware, and precision fittings. Typical as-cast surface finish: 175 RMS micro-inch. Tolerances within ±.005″ per linear inch.
Bronze
C83600 (Red Bronze)
C95400 (Al-Bronze)
C90300 (Tin Bronze)
C86300 (Mn-Bronze)
Standards: ASTM B62, B584
Superior bearing and wear properties. Ideal for bushings, marine hardware, and high-load applications where corrosion-resistant finish and conductivity are critical.
Investment Casting Tolerance Capabilities
Standard Dimensional Tolerance
±0.18 mm
Normal as-cast tolerance for dimensions up to 12.7 mm. Tighter tolerances achievable with premium tooling and process control.
Premium Dimensional Tolerance
±0.08 mm
Achievable with precision tooling and optimized wax injection parameters. Ideal for critical mating surfaces and bore dimensions.
Straightness & Concentricity
±0.005″/inch · 0.003″/0.5″ wall
Axial straightness ±0.005″ per inch of feature length. Bore-to-OD concentricity within 0.003″ per 0.5″ wall thickness.
Minimum Wall Thickness
1–2 mm (0.5 mm possible)
Standard minimum wall thickness 1–2 mm. Walls as thin as 0.5 mm have been achieved within limited surface areas, alloy-dependent.
Precision investment castings manufactured for global OEM and tier-1 clients across automotive, oil & gas, medical, and industrial sectors.
Investment Casting — Project 1
316L Stainless Steel Valve Body — Electropolished
Investment Casting — Project 2
17-4PH Pump Impeller — Passivated + CNC Machined
Step by Step
The Investment Casting Process
Eight precisely controlled stages — from wax pattern injection to finished part delivery. Each step is performed in-house, giving us full quality ownership and shorter lead times.
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01
Wax Injection
Molten wax injected into aluminium tooling to form precise patterns
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02
Pattern Assembly
Wax patterns welded to a central sprue to form a tree cluster
Our experienced engineers design, machine, and assemble all casting tooling internally — giving us direct control over quality, speed, and cost at every stage of mould development.
1
Design Review & DFM Analysis
Engineers review customer drawings for castability, draft angles, wall thickness, and feature accessibility. Design for Manufacturing (DFM) feedback is provided before tooling starts.
2
3D Tooling CAD Design
Aluminium injection tooling is 3D-modelled with parting lines, gates, and ejection system laid out precisely for the wax injection process.
3
CNC Machining of Mould
Moulds are machined in-house on our CNC machining centres, ensuring dimensional accuracy and eliminating dependency on external tooling suppliers.
4
Assembly & Trial Shot
The tooling is assembled and a trial wax injection is run. Pattern dimensions are checked against 3D data before any production run begins.
5
First Article & PPAP
First article samples are submitted for dimensional and visual inspection. Rapid iteration is possible because tooling adjustments are made on-site, same day.
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Fast 1st Article Approval
In-house tooling means immediate corrections without waiting for external mould shops — cutting sample lead time significantly.
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Lower Tooling Investment
No mark-up from third-party toolmakers. Our internal workshop passes savings directly to the customer through lower mould cost.
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Better Casting Quality
Engineer who designed the mould oversees the casting process — catching and correcting issues at the source, not after the fact.
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Rapid Iteration
Engineering change requests (ECRs) can be incorporated into tooling within days, not weeks — critical for prototype and NPI programs.
Complete Service
What We Supply
From raw investment castings to fully finished, assembled products — we handle the entire chain so you deal with one supplier.
Supply Capabilities
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Raw investment castings to finished machined components
Consistent quality backed by ISO 9001 & IATF 16949
Value-Added Services
DFM Review
Design for Manufacturing analysis on every project — castability, draft angles, wall thickness, and feature accessibility reviewed before tooling.
X-Ray NDT
Non-destructive X-ray inspection for internal porosity, shrinkage, and inclusion detection on safety-critical or structural castings.
Heat Treatment
Full range of heat treatment processes — annealing, quench & temper, solution treatment, and age hardening to meet specified hardness and mechanical properties.
Assembly & Kitting
We assemble inserts, bushings, O-rings and sub-components — shipping ready-to-install units to your line.
Industries & End Uses
Applications We Serve
Investment castings from Renyi are used in performance-critical applications across the globe — wherever complex geometry, tight tolerances, and high-performance alloys are required.
– Gearbox components – Hydraulic manifold bodies – Power tool housings – Pneumatic valve bodies – Tooling & fixture parts
Common Questions
FAQ — Investment Castings
What is the minimum order quantity?
There is no strict MOQ for investment castings. We welcome both prototype orders (as low as 1 piece) and serial production runs up to 50,000+ units per year. Tooling investment is a one-time cost.
What is the lead time for tooling and samples?
Tooling fabrication: 15–25 days. First article samples: 3–5 days after tooling approval. Production orders: 25–35 days. RFQ feedback within 12 hours, full quotation within 48 hours.
What materials can you cast?
We cast five material families: stainless steel (304, 316, 17-4PH, 410/420, 630), alloy steel (4140, 4340, 8620, H13), carbon steel (WCB, WCC, 1020, 1045), brass (C26000, C36000, C46400), and bronze (C83600, C95400, C90300, C86300).
What payment terms do you offer?
Tooling & samples: 50% deposit, 50% after sample approval. Production orders (new customers): 30% deposit, 70% against copy of original B/L. Long-standing regular customers enjoy better terms such as 100% payment after delivery or by B/L copy.
How do you handle non-conforming deliveries?
We are open to discuss with clients and resolve at our best effort. Options include: compensating local rework cost if parts can be repaired on-site, 100% refund or credit note for replacement quantity, or full replacement shipment at no charge. If the non-conformity is minor and acceptable, we offer a negotiated discount to close the shipment.
Get Started
Request a Quote
Customer Service
Feedback RFQ Within 12 Hours
Send your drawings (2D/3D), material grade, surface finish requirements, and target quantity. Our engineering team will review manufacturability and return a full quotation within 12–48 hours.