Renyi Castings

RFQ@renyicastings.com

Fast Response Email Support

Mon - Fri: 9:00-17:30

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Ningbo city

China 315137

China Investment Casting Factory

Precision Investment Castings
From China

One-stop precision investment casting solutions — from tooling design to finished parts. Stainless steel, alloy steel, carbon steel, brass & bronze. Conforming to ASTM · AISI · DIN · JIS specifications.

Since 2005
21 Years Casting Experience
5

Material Families: SS / Alloy / Carbon / Brass / Bronze

12 hrs

RFQ Response Time

In-House

Tooling Design & Machining

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One-Stop Solution

Design → Tooling → Casting → Finishing

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Robotic Shell Coating

Consistent quality, lower cost

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In-House Tooling Workshop

Fast sample approval, lower mould cost

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Tight Tolerances

±0.18mm standard / ±0.08mm premium

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Global Standards

ASTM · AISI · DIN · JIS

Investment Casting

Renyi investment casting facility — precision lost-wax castings in stainless steel, alloy steel, carbon steel, brass & bronze

What We Offer

Investment Castings at Renyi

“Investment casting (lost wax casting) is a manufacturing process in which a wax pattern is coated with a ceramic shell, the wax is melted out, and molten metal is poured into the resulting cavity — producing complex, near-net-shape parts with excellent surface finish and tight tolerances in a wide range of alloys.”

At Renyi Castings, we provide precision investment casting services for customers across automotive, oil & gas, medical, and industrial equipment sectors. Our facility features robotic shell coating, in-house tooling design, CNC machining, and comprehensive surface finishing — all under one roof.

We cast five material families — stainless steel, alloy steel, carbon steel, brass, and bronze — all conforming to ASTM, AISI, DIN, and JIS international standards. Brass investment casting has been part of our production since 2006, serving demand for precision decorative and functional components from a few grams up to 50 lbs. From prototype runs of a single piece to serial production of 50,000+ units per year.

Lost Wax Process

Robotic Shell Coating

SS · Alloy Steel · Carbon Steel

Brass · Bronze

In-House Tooling

CNC Machining

Surface Treatment

Why Investment Casting

Key Advantages of Investment Casting

Investment casting delivers a unique combination of design freedom, material versatility, and precision that makes it the process of choice for complex, high-performance components.

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One-Stop Solution

Full-service capability from design consultation, tooling fabrication, casting, secondary machining, surface treatment, and final assembly — all under one roof.

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5 Material Families

Stainless steel, alloy steel, carbon steel, brass, and bronze — we cast the exact alloy your application demands, with material certifications provided for every shipment.

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Robotic Shell Coating

Automated shell dipping delivers consistent ceramic layer thickness on every part, reducing defects and scrap compared to traditional manual dipping processes.

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Competitive Pricing

China manufacturing economics plus in-house tooling translate to industry-leading unit costs — without sacrificing material integrity or dimensional precision.

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Tight Tolerances

Standard tolerance of ±0.18mm and premium tolerance of ±0.08mm. Near-net-shape output minimizes secondary machining and reduces total part cost.

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Strict Quality Control

Every casting is measured against ASTM / AISI / DIN / JIS standards. Material certs, dimensional reports, and NDT available on request for each production lot.

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Customisation & Flexibility

Prototype runs from 1 piece, serial production to 50,000+ units per year. Engineering change requests accommodated quickly via in-house tooling modification.

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Export-Ready & Certified

ISO 9001 & IATF 16949 certified. Experienced in export documentation, packing standards, and logistics coordination for ports worldwide.

Technology Highlight

Robotic Shell Coating

In 2019, Renyi Castings introduced a fully automated robotic shell coating machine to replace the previous manual dipping process. The robot applies each ceramic slurry layer with consistent arm speed, angle, and immersion time — eliminating human variance that had been the leading cause of shell defects.

Automated Sand Casting Line

Robotic arm controls dip angle, speed, and immersion time for each of 5–7 ceramic layers

Technical Specifications

Materials, Tolerances & Surface Finishes

5 Material Families — One Factory

All materials conform to ASTM, AISI, DIN, and JIS international specifications. Material certifications provided with every shipment.

Stainless Steel

304 / 304L

316 / 316L

17-4PH

410 / 420

630 (H900–H1150)

Standards: ASTM A351, A743, A744

Ideal for corrosion-resistant structural, fluid-handling and food-grade applications.

Alloy Steel

4140 / 4340

8620

H13 Tool Steel

4130

Standards: ASTM A148, A217

High strength and hardness. Used for gears, shafts, brackets and structural components.

Carbon Steel

WCB / WCC

1020 / 1045

LCC (Low-temp)

WC9

Standards: ASTM A216, A352

Cost-effective general-purpose option. Suitable for valves, pump housings and industrial hardware.

Brass

C26000 (Cartridge)

C36000 (Free-cut)

C46400 (Naval)

C38500

Standards: ASTM B16, B283

Excellent machinability and corrosion resistance. Common in plumbing, decorative hardware, and precision fittings. Typical as-cast surface finish: 175 RMS micro-inch. Tolerances within ±.005″ per linear inch.

Bronze

C83600 (Red Bronze)

C95400 (Al-Bronze)

C90300 (Tin Bronze)

C86300 (Mn-Bronze)

Standards: ASTM B62, B584

Superior bearing and wear properties. Ideal for bushings, marine hardware, and high-load applications where corrosion-resistant finish and conductivity are critical.

Investment Casting Tolerance Capabilities

Standard Dimensional Tolerance

±0.18 mm

Normal as-cast tolerance for dimensions up to 12.7 mm. Tighter tolerances achievable with premium tooling and process control.

Premium Dimensional Tolerance

±0.08 mm

Achievable with precision tooling and optimized wax injection parameters. Ideal for critical mating surfaces and bore dimensions.

Straightness & Concentricity

±0.005″/inch · 0.003″/0.5″ wall

Axial straightness ±0.005″ per inch of feature length. Bore-to-OD concentricity within 0.003″ per 0.5″ wall thickness.

Minimum Wall Thickness

1–2 mm (0.5 mm possible)

Standard minimum wall thickness 1–2 mm. Walls as thin as 0.5 mm have been achieved within limited surface areas, alloy-dependent.

Dimensional Tolerances — Imperial (inches)
DimensionNormalPremium
Up to ½″±.007±.003
½″ – 1″±.010±.005
1″ – 2″±.015±.010
2″ – 3″±.020±.015
3″ – 4″±.025±.018
4″ – 5″±.030±.020
5″ – 6″±.032±.022
6″ – 7″±.035±.025
7″ – 8″±.038±.028
Dimensional Tolerances — Metric (mm)
DimensionNormalPremium
Up to 12.7 mm±0.18±0.08
12.7 – 25.4 mm±0.25±0.13
25.4 – 50.8 mm±0.38±0.25
50.8 – 76.2 mm±0.51±0.38
76.2 – 101.6 mm±0.64±0.46
101.6 – 127.0 mm±0.76±0.51
127.0 – 152.4 mm±0.81±0.56
152.4 – 177.8 mm±0.89±0.64
177.8 – 203.2 mm±0.96±0.71

Surface Finishing Options

Typical as-cast surface finish: 125–175 RMS micro-inch. Additional finishing operations available below.

Sand Blasting

Shot Blasting

Electropolishing

Passivation

Powder Coating

Painting

Mirror Polish

Heat Treatment

CNC Machining

Lead Times

15–25 days

Tooling Fabrication

3–5 days

First Article Samples

25–35 days

Production Order

12 hrs

RFQ Response

Our Work

Featured Investment Casting Products

Precision investment castings manufactured for global OEM and tier-1 clients across automotive, oil & gas, medical, and industrial sectors.

Investment Casting — Project 1

316L Stainless Steel Valve Body — Electropolished

Investment Casting — Project 2

17-4PH Pump Impeller — Passivated + CNC Machined

Step by Step

The Investment Casting Process

Eight precisely controlled stages — from wax pattern injection to finished part delivery. Each step is performed in-house, giving us full quality ownership and shorter lead times.

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01

Wax Injection

Molten wax injected into aluminium tooling to form precise patterns

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02

Pattern Assembly

Wax patterns welded to a central sprue to form a tree cluster

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03

Robotic Shell Coating

Automated dipping & stuccoing — 5–7 ceramic layers for consistent shell

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04

Dewaxing

Steam autoclave removes wax, leaving a ceramic cavity mould

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05

Shell Pre-heat

Ceramic mould fired at 900–1000°C to strengthen and remove moisture

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06

Metal Pouring

Molten alloy poured into pre-heated shell under controlled conditions

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07

Shell Removal

Ceramic broken away; parts cut from tree by vibration or abrasive wheel

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08

Finishing & Inspection

Grinding, heat treat, machining, surface treatment & dimensional QC

In-House Capability

Investment Casting Tooling Design

Our experienced engineers design, machine, and assemble all casting tooling internally — giving us direct control over quality, speed, and cost at every stage of mould development.

1

Design Review & DFM Analysis

Engineers review customer drawings for castability, draft angles, wall thickness, and feature accessibility. Design for Manufacturing (DFM) feedback is provided before tooling starts.

2

3D Tooling CAD Design

Aluminium injection tooling is 3D-modelled with parting lines, gates, and ejection system laid out precisely for the wax injection process.

3

CNC Machining of Mould

Moulds are machined in-house on our CNC machining centres, ensuring dimensional accuracy and eliminating dependency on external tooling suppliers.

4

Assembly & Trial Shot

The tooling is assembled and a trial wax injection is run. Pattern dimensions are checked against 3D data before any production run begins.

5

First Article & PPAP

First article samples are submitted for dimensional and visual inspection. Rapid iteration is possible because tooling adjustments are made on-site, same day.

Fast 1st Article Approval

In-house tooling means immediate corrections without waiting for external mould shops — cutting sample lead time significantly.

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Lower Tooling Investment

No mark-up from third-party toolmakers. Our internal workshop passes savings directly to the customer through lower mould cost.

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Better Casting Quality

Engineer who designed the mould oversees the casting process — catching and correcting issues at the source, not after the fact.

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Rapid Iteration

Engineering change requests (ECRs) can be incorporated into tooling within days, not weeks — critical for prototype and NPI programs.

Complete Service

What We Supply

From raw investment castings to fully finished, assembled products — we handle the entire chain so you deal with one supplier.

Supply Capabilities

Raw investment castings to finished machined components

Precision CNC machining (turning, milling, drilling, tapping)

Heat treatment (annealing, quench & temper, solution treatment)

Sand blasting and shot blasting

Electropolishing and passivation

Powder coating and painting (RAL color matching)

Mirror polishing for decorative applications

Sub-assembly and kitting services

In-house tooling design and fabrication

Consistent quality backed by ISO 9001 & IATF 16949

Value-Added Services

DFM Review

Design for Manufacturing analysis on every project — castability, draft angles, wall thickness, and feature accessibility reviewed before tooling.

X-Ray NDT

Non-destructive X-ray inspection for internal porosity, shrinkage, and inclusion detection on safety-critical or structural castings.

Heat Treatment

Full range of heat treatment processes — annealing, quench & temper, solution treatment, and age hardening to meet specified hardness and mechanical properties.

Assembly & Kitting

We assemble inserts, bushings, O-rings and sub-components — shipping ready-to-install units to your line.

Industries & End Uses

Applications We Serve

Investment castings from Renyi are used in performance-critical applications across the globe — wherever complex geometry, tight tolerances, and high-performance alloys are required.

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Automotive

– Turbo housings & manifolds
– Transmission brackets
– Exhaust components
– Sensor enclosures
– Structural brackets

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Oil & Gas

– Valve bodies & bonnets
– Pump impellers
– Manifolds & flanges
– Flow control components
– Subsea hardware

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Medical

– Surgical instruments
– Implant components
– Device housings
– Orthopedic fixation plates
– Endoscopy hardware

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Industrial Equipment

– Gearbox components
– Hydraulic manifold bodies
– Power tool housings
– Pneumatic valve bodies
– Tooling & fixture parts

Common Questions

FAQ — Investment Castings

What is the minimum order quantity?

There is no strict MOQ for investment castings. We welcome both prototype orders (as low as 1 piece) and serial production runs up to 50,000+ units per year. Tooling investment is a one-time cost.

What is the lead time for tooling and samples?

Tooling fabrication: 15–25 days. First article samples: 3–5 days after tooling approval. Production orders: 25–35 days. RFQ feedback within 12 hours, full quotation within 48 hours.

What materials can you cast?

We cast five material families: stainless steel (304, 316, 17-4PH, 410/420, 630), alloy steel (4140, 4340, 8620, H13), carbon steel (WCB, WCC, 1020, 1045), brass (C26000, C36000, C46400), and bronze (C83600, C95400, C90300, C86300).

What payment terms do you offer?

Tooling & samples: 50% deposit, 50% after sample approval. Production orders (new customers): 30% deposit, 70% against copy of original B/L. Long-standing regular customers enjoy better terms such as 100% payment after delivery or by B/L copy.

How do you handle non-conforming deliveries?

We are open to discuss with clients and resolve at our best effort. Options include: compensating local rework cost if parts can be repaired on-site, 100% refund or credit note for replacement quantity, or full replacement shipment at no charge. If the non-conformity is minor and acceptable, we offer a negotiated discount to close the shipment.

Get Started

Request a Quote

Customer Service

Feedback RFQ Within 12 Hours

Send your drawings (2D/3D), material grade, surface finish requirements, and target quantity. Our engineering team will review manufacturability and return a full quotation within 12–48 hours.

DFM review — castability analysis included

Tooling cost + unit price itemized separately

Machining and surface treatment options quoted

Heat treatment and NDT options available

Assembly and kitting services available

Ready to Start Your Investment Casting Project?

Send drawings (STEP / DXF / PDF) to us — response within 12 hours.